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37 - solder switch to the spring tab
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battery holder without switch cover
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68 - apply duco cement to plastic casing under heat sink
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P1270163
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P1270158
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P1270157
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P1270149
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67b- pull set screw and coupling nut out of case and glue in place
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67a - identify required length of set screw
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66c - hole around heat sink
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66b - example of holes near heat sink
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66a - drill small holes near and behind heat sink
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65d - example of through hole in case
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65c - finish hole in case cover
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65b - location of hole marked on case cover
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65a - Use 1/4" drill bit to mark location of hole onto case cover to match
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64d - example of finished 1/4" hole
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64c - approximate location for hole
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64b - drill hole for screw
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64a - place set screw to note location for hole
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69c - the filter is cut lower than the cover
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69b - cut the filter so you can close the case
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69a - a filter can be placed between the LED and the case
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63b - test low and high settings.
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63a - insert batteries to test circuit
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62 - place LED and Heatsink combo into case
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61 - peel orange paper off thermal tape and apply heat sink firmly to LED
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60 - peel off yellow paper from thermal tape and apply to back of LED
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59c - clean silver surface of LED with rubbing alcohol
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59b - clean surface of heat sink with swab of rubbing alcohol
