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Building a Pickguard by kurtalgx
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©
kurtalgx
:
Blank mint green material and template
©
kurtalgx
:
Tracing the template on the blank
©
kurtalgx
:
Jigsaw with metal cutting blade
©
kurtalgx
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Rough cut completed
©
kurtalgx
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Double sided tape and scissors to assemble template with pickguard
©
kurtalgx
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Placement of double sided tape (not an exact science ;)
©
kurtalgx
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3/8 router flush cut bit height set
©
kurtalgx
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Ready to route
©
kurtalgx
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Routing complete
©
kurtalgx
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Outside edge route complete
©
kurtalgx
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Drill pilot hole to route pickup cavities
©
kurtalgx
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Flush cut bit with pilot hole
©
kurtalgx
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Pickup cavities routed
©
kurtalgx
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Bevel setup
©
kurtalgx
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This is tricky
©
kurtalgx
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Testing bevel height
©
kurtalgx
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Bevel complete
©
kurtalgx
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Bevel bit and result
©
kurtalgx
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Easy money - drilling holes for pots
©
kurtalgx
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Close up of drill press 3/8 bit for pots
©
kurtalgx
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Drill press holes complete
©
kurtalgx
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Building a pickguard
©
kurtalgx
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Holes complete
©
kurtalgx
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Remove pickguard from template
©
kurtalgx
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Countersink setup
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kurtalgx
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Countersink detail
©
kurtalgx
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Countersink complete
©
kurtalgx
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Back, cleaned up
©
kurtalgx
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Greco SE-380
©
kurtalgx
:
Fits good!
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