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Lexington 255DS - Cab/Cap repair by cdrdwd
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cdrdwd
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Seam separation between the Cap and Cab
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cdrdwd
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This was where the TV was. I could see only a few screws
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cdrdwd
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Dirt from manufacturing
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cdrdwd
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Not many screws - no washers to spread out load
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cdrdwd
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I pulled a screw and it had almost no thread.
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cdrdwd
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The toothpick In inserted above is poking out where the screw was
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cdrdwd
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Not much holding power
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cdrdwd
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I cut out some holes to access where the screws were
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cdrdwd
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I added lots of machine screws with fender washers and nylon bushings on the nuts
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cdrdwd
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Adding machine screws with washers
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cdrdwd
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On the drivers side I had to cut holes into the bottom of the cabinet
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cdrdwd
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Lots of screws added and the gap is a bit less. More importantly I cannot move it
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cdrdwd
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More screws - with fender washers to not pull through fiberglass
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cdrdwd
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This is behind the cupboard above the drivers seat - had to cut an access in the back
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cdrdwd
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What a mess - all the screws are in - next job make it look good
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cdrdwd
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Machine screws with washers to add strength
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cdrdwd
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cdrdwd
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cdrdwd
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lots of screws
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cdrdwd
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cdrdwd
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I stained up a 1/8 inch plywood to match. It dropped into place
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cdrdwd
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Everything buttoned up and it looks as good as new.
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cdrdwd
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After 8 hours of scrapping and cleaning it is ready to caulk
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cdrdwd
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I added a 1/4 tub extension to make it easer to reach in-between the cab and cap
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cdrdwd
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Caulked and ready for adventure - after it dries for 3 days
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cdrdwd
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