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Wood Duck Repairs by Alex1N
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©
Alex1N
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Sheet of gaboon plywood
©
Alex1N
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Closeup of one corner of the gaboon sheet
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Alex1N
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Ultra-sharp Japanese saw (still!)
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Alex1N
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Closer-up view of the Japanese saw
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Alex1N
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Look at those shapr teef! Eek!
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Alex1N
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Japanese saw - even closer!
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Alex1N
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First cut
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Alex1N
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Patching piece cut out
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Alex1N
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Outline of the boat panel drawn onto the offcut
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Alex1N
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Patch piece with 1st resin coat
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Alex1N
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Patch piece with second coat
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Alex1N
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Newly-shaped patch in place
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Alex1N
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Another view of the patch
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Alex1N
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Internal side of patch masked up for triple-coating
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Alex1N
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The patch on its own
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Alex1N
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Partialy-masked hull side panel
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Alex1N
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Patch plus two butt straps
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Alex1N
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Holes drilled for the bouyancy tank butt-strap
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Alex1N
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Patch and tank butt-strap lined up against registration marks
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Alex1N
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I'm back!
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Alex1N
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Screw holes for patch/butt-strap drilled
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Alex1N
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Outer side of patch/strap, showing drilled holes
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Alex1N
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Patch/strap test fitted again
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Alex1N
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Wedges pushed in to give access for the glue
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Alex1N
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Glue in place
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Alex1N
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*Lots* of buffered screws
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Alex1N
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More screws
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Alex1N
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Forward butt-strap and patch glued together, finally
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Alex1N
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Yet another fillet ;)
©
Alex1N
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Close-up o' ye fillet
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